Indonesia Factories 5S and HSE

PT. BINTANG BORNEO PERSADA

Best 5S Factory 2021 SGPL Indonesia Group

5S INTERNAL AUDITOR

KCA internal audit team check all factory (9 departments with 25 sections) every month with scoring system of 31 check items of 5s + Health, Safety and Environment and feedback for corrective actions.

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GM Messages

To be concern for all the improvement in 5s based on QHSE System

Score of “SORT” has been worst among 5S during 2020-2021.
It is the most difficult part in 5S and we will keep on training worker until it’s get their habit.

To prepare this certification KCA team start to changed the concept of safety standard to meet the requirement

On Nov 2021 KCA CERTIFIED ISO45001:2018

Based on HIRADC
(Hazardous Identification Risk assessment Determining control)
KCA set improvement targets on 2021 and evaluate.

Changed the ladder that is installed upright with a safer one to prevent work accidents.

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Add safety fence on Hanging lift to prevent worker to Passing under lift

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Besides safety stopper additional safety cover on Creeper No.9

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Installed safety walk way on the composition pond

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Installed safety handrail and fence on contamination pickers work floor

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Installed Hopper at conveyor TSPB to protect machine rusty and rubber dropping

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Changed from wooden tool box become iron with proper size complete with daily checklist

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“Tool box at Hanging changed from wood to Iron complete with label, checklist and lock.”

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Pedestrian bridge at RM unloading and garden in front office changed from wood to iron with safety handrail.

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Moved the Hydrant closer to the source of water

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Added one more rest area for worker to prevent spread of COVID-19 completed with locker for personal belonging.

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Installed entrance gate to do checking/screening all employee to make sure not bring personal belonging go in to production area

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Provided the drink bottle place for worker

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Tidy up the pump house

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Provided the pedestrian for worker and pomp covered

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Provided the oil places to prevent oil leaking

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Separate items that are frequently used and those that are not.

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Arrange items neatly on the shelves with clear identification.

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Arrange items neatly on the shelves with clear identification.

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“39 person of KCA Employee Certified Fire fighter”

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Methode that KCA do to reduce the covid-19 case.

KCA faced difficult times in July and August 2021 where positive cases were more than 20 cases but fortunately after September until now Zero case.

1

DISTRIBUTION OF MASK AND CHECKING TEMPERATURE

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2

DISINFECTANT SPRAYING AND FOGGING

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3

DISTRIBUTION OF VITAMINS FOR EMPLOYEES

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4

SOCIAL DISTANCING, HAND WASHING AND OTHERS

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5

SWAB TEST ON FACTORY

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KCA’s Vaccined Status

“Total 87% employee got vaccine.”

Medical Check Up

By Department of Manpower and Transmigration

“Total 30% employee got medical check up on 2021.”

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Environment

“Water sample monitoring test and check by  Government LAB every month
and all the results is APROPRIATE with the government standard.”

Internal Daily Waste Monitoring

KCA has its own internal daily monitoring system of wastewater quality in 4 items pH, DO,
Transparency at pond 1-5 and SV30/60 at pond 3 and 5.

Total 3 domestic waste water ponds has been made: at Laboratory joint with office, at staff housing and canteen.

“Got Recommendation from Government Environment Agency for Domestic waste water treatment License”

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More than 150 Trees planted last year, now it has grown almost 2 Meter.